Mitsubishi MOTION CONTROLLERS Q172DCPU Handbücher

Bedienungsanleitungen und Benutzerhandbücher für Sicherheitszugriffskontrollsysteme Mitsubishi MOTION CONTROLLERS Q172DCPU.
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Inhaltsverzeichnis

Q173DCPU

1

Q172DCPU

1

SAFETY PRECAUTIONS

2

For Safe Operations

3

2. For fire prevention

3

3. For injury prevention

4

4. Various precautions

4

(4) Wiring

8

(6) Usage methods

9

Electro

10

(10) General cautions

11

1. OVERVIEW

18

(Note-2) : SSCNET: S

18

1 OVERVIEW

19

2. SYSTEM CONFIGURATION

22

2 SYSTEM CONFIGURATION

23

(Note-3)

32

(Note-4)

33

(Note-5)

33

(Note-6)

33

(Note-7)

34

Model name Software package

38

GX Developer SW8D5C-GPPW-E

38

, non-condensing

39

(1) Q173DCPU/Q172DCPU

40

(2) 7-segment LED display

42

(4) Operation mode

44

Item Q173DCPU Q172DCPU

45

Mass [kg] 0.33 0.33

45

2.4.2 Power supply module

48

100-240VAC

52

5V = 0.33 + 1.25 + 0.05

55

812345670

58

I/O Allocations

58

(1) Q172DLX name of parts

59

(a) Module specifications

60

(b) Input

60

(a) Servo external signals

61

• Tracking enable signal

67

Wiring example

69

(Note-1), (Note-2)

70

(a) Specifications

71

Battery Specifications

71

(b) Battery replacement

71

(1) Q173DPX name of parts

73

(Duty ratio: 50% 25%)

79

20 s or more

79

A4 A3 A2

80

B4 B3 B2

80

2.4.9 External battery

89

3. DESIGN

94

3.2 External Circuit Design

97

3 DESIGN

100

(2) Grounding

101

3.2.2 Safety circuit design

102

(2) Emergency stop circuit

102

(3) Forced stop circuit

102

<Input module QX10>

103

3.3.1 Mounting environment

104

CAUTION

105

5V

106

(Q173DCPU use)

108

3.4 Design Checklist

109

4. INSTALLATION AND WIRING

110

4 INSTALLATION AND WIRING

111

and large current)

111

(1) Fitting dimensions

112

DIN rail

113

(2) Mounting surface

118

Motion CPU

119

4.2.2 Battery cable

122

Motion CPU module

124

Coupling

126

4.4 Wiring

127

(1) Power supply wiring

127

(3) Grounding

129

of 2 mm

129

(Note-1)

130

Terminal

131

Solderless terminals

131

(1) Minimum bend radius

132

(2) Tension

132

(3) Lateral pressure

132

CAUT I ON

133

STOP RUN

133

(Note-1)

133

[Servo data setting]

139

Turn ON power supply again

139

Shipped from the factory in

142

6.1 Maintenance Works

145

Electromagnetic

146

6.2 Daily Inspection

147

Table 6.1 Daily Inspection

147

6.3 Periodic Inspection

148

6.4 Life

149

Table 6.3 Life

149

6.5 External Battery

150

6.5.1 Battery life

151

Battery connector for Q6BAT

153

Battery(Q6BAT)

153

Lead wire

153

MITSUBISHI

154

LITHIUM BATTERY

154

RUN/STOP/RESETand

160

RUN/STOP switch of CPU

160

No.1 and target CPU Module

160

6.6.3 Confirming error code

168

DC input

169

(plus common)

169

Input module

169

Output module

171

Leakage current

171

APPENDICES

172

(Note-2)

175

:Twisted pair cable

176

Type : Q170DBATCBL M

177

Type : Q170DEMICBL M

178

119.3(4.70) 27.4(1.08)

179

98(3.86)

179

27.4(1.08)

179

119.3(4.70)

179

PPENDICES

180

(2) Q64P

182

WARRANTY

189

MOTION CONTROLLER Qseries

190

MITSUBISHI ELECTRIC

192

Inhaltsverzeichnis

Q173DCPU

1

Q172DCPU

1

SAFETY PRECAUTIONS

2

For Safe Operations

3

2. For fire prevention

3

3. For injury prevention

4

4. Various precautions

4

(4) Wiring

8

(6) Usage methods

9

Electro

10

(10) General cautions

11

1. OVERVIEW

18

(Note-2) : SSCNET: S

19

1 OVERVIEW

20

2.1 Starting Up the System

22

MT Developer

23

Real mode

24

Virtual mode

24

2.3.3 Servo programs

27

: Used, : Unusable

28

(1) Internal signals

32

(2) External signals

32

4.1 Internal Relays

34

(1) Internal relay list

34

(8) Common device list

41

4.1.1 Axis statuses

45

(8) RLS signal (M2412+20n)

48

..….... Command signal

53

.......…….. Status signal

57

...…... Command signal

64

4.1.7 Common devices

68

"0"

70

.....…..….. Status signal

78

4.2 Data Registers

82

(1) Data register list

82

(7) Common device list

89

Feed current value

93

execution

101

.......... Command signal

102

4.3 Motion registers (#)

104

4.5 Special registers (SD)

109

Servo amplifier

111

System Settings

111

Mounted Not mounted

111

Unused 0 is stored

111

........... Monitor device

112

Faulty SSCNET No

113

0 : SSCNET 1

113

1 : SSCNET 2

113

.........….. Monitor device

115

..……..…… Command device

115

5. MECHANICAL SYSTEM PROGRAM

116

(1) Block

118

(2) System

118

5.2 Mechanical Module List

120

6. DRIVE MODULE

122

6 DRIVE MODULE

123

(Note-3)

124

(Note-1)

125

6.1.2 Parameter list

132

CAUTION

138

6.2.2 Parameter list

142

(2) Current value change

145

7. TRANSMISSION MODULE

148

Q173DCPU Q172DCPU

149

(Note-2)

150

7 TRANSMISSION MODULE

151

(1) Gear ratio

151

7.2 Clutch

152

VA, VB : Drive module speed

153

7.2.1 Operation

158

(1) ON/OFF mode

158

(2) Address mode

159

(3) Address mode 2

161

(Note-2)

163

(5) External input mode

168

7.2.2 Parameters

172

(Note-1), (Note-2)

174

(Note-3), (Note-4)

174

(Note-3)

175

7.3 Speed Change Gear

181

7.3.1 Operation

181

(Note-1)

182

Ball screw

186

Rotary table

186

8 OUTPUT MODULE

188

8.1 Rollers

190

8.1.1 Operation

190

(1) Operation

190

(2) Control details

191

8.1.2 Parameter list

191

(1) Output unit

191

Number of pulses per roller

192

Roller diameter (L)

192

Speed limit value

193

Drive module

194

Gear(Gear ratio)

194

Ball screw pitch (P)

195

Number of pulses per ball

195

8.3 Rotary Tables

198

8.3.1 Operation

198

8.4 Cam

206

(5) Control details

209

(6) Control change

209

(7) Program example

210

(1) Cam No

211

(2) Resolution

211

(4) Operation mode

211

(5) Cam data table

213

Number of pulses per cam

215

(4) Output unit

216

C-1) [PLS]

219

C-1) [PLS] in the

219

8.4.4 Cam curve list

224

(1) Parameter list

225

(2) Operating method

227

OFF ON even if 1 axis

232

9.4 Stop and re-start

236

(1) Virtual axis stop

236

<Real mode>

240

<Virtual mode>

240

[Real Mode Axis Setting] menu

241

APPENDIX 1 Cam Curves

246

PPENDICES

247

APP - 22

267

1

293

WARRANTY

313

MOTION CONTROLLER Qseries

314

(Q173DCPU/Q172DCPU)

314

MITSUBISHI ELECTRIC

316

Inhaltsverzeichnis

Q173DCPU

1

Q172DCPU

1

SAFETY PRECAUTIONS

2

For Safe Operations

3

2. For fire prevention

3

3. For injury prevention

4

4. Various precautions

4

(4) Wiring

8

(6) Usage methods

9

Electro

10

(10) General cautions

11

1. OVERVIEW

18

1 OVERVIEW

19

1.2 Features

20

Item Q173DCPU Q172DCPU

22

Mass [kg] 0.33 0.33

22

1.3 Hardware Configuration

25

Model name Software package

32

GX Developer SW8D5C-GPPW-E

32

(3) Other restrictions

36

2. MULTIPLE CPU SYSTEM

38

2 MULTIPLE CPU SYSTEM

39

2.3.1 CPU shared Memory

48

Axis 1, U3E0\G10400

52

Speed U3E0\G10402

52

Cancel U3E0\G10404.1

52

(2) System configuration

53

(4) Parameter setting

55

(5) Precautions

61

PLC CPU Motion CPU

68

D(P). SFCS instruction

68

3. COMMON PARAMETERS

70

3 COMMON PARAMETERS

72

Control CPU No

76

3.1.3 Individual parameters

79

(1) System basic setting

79

(3) External signal input

83

3.2 I/O number assignment

84

I/O assignment

85

CPU module

86

3.2.3 I/O number setting

87

3.3 Servo Parameters

88

(2) Gain/filter parameters

89

(4) I/O Setting Parameters

91

4.1.1 Operations

92

ON region setting No.1

93

Output device

93

Watch data value

93

ON region setting No.2

93

(1) Output device

95

(2) Watch data

96

(3) ON region setting

97

(5) Forced output bit

98

4.2 Absolute Position System

99

4.2.1 Current value control

101

(Note-1), (Note-2)

102

4.4 ROM Operation Function

103

(1) Operation mode

103

Main Frame screen

107

Main Frame screen

109

Write to CPU screen

109

4.5 Security Function

112

4.5.2 Password delete

114

4.5.3 Password check

115

4.5.4 Password save

116

4.6 All clear function

117

Power supply

118

Personal Computer

118

<Example>

119

<Example 1>

120

<Example 2>

120

Link, RS-422/485 were mixed

122

<Example 3>

123

(1) Data that can be set

126

1 to 32 -2

129

4.12 Remote operation

132

4.12.1 Remote RUN/STOP

132

(1) Operation procedure

132

4.12.2 Remote latch clear

134

APPENDICES

136

(Note-1)

137

PPENDICES

138

Year Month

143

Example : July, 2006

143

H0607

143

(Note-2)

148

(Note-3)

148

(Continued)

153

(Note-1) (Note-4)

155

(1) Motion registers

163

(2) Special relays

165

Table 4.6 Special relay list

165

(3) Special registers

166

(4) Other devices

168

Table 4.8 Other devices list

168

WARRANTY

171

MOTION CONTROLLER Qseries

172

Programming Manual (COMMON)

172

(Q173DCPU/Q172DCPU)

172

MITSUBISHI ELECTRIC

174

Inhaltsverzeichnis

Q173DCPU

1

Q172DCPU

1

SAFETY PRECAUTIONS

2

For Safe Operations

3

2. For fire prevention

3

3. For injury prevention

4

4. Various precautions

4

(4) Wiring

8

(6) Usage methods

9

Electro

10

(10) General cautions

11

1. OVERVIEW

18

(Note-2) : SSCNET: S

19

PLC program

23

Start request of the

23

Motion SFC program

23

Motion CPU

24

Servo program

26

PLC program

27

Servomotor

30

(2) Servo program

33

(4) PLC program

34

(1) Internal signals

36

(2) External signals

36

3.1 Internal Relays

38

(1) Internal relay list

38

(2) Axis status list

39

(4) Common device list

41

(Note-1), (Note-2)

44

3.1.1 Axis statuses

45

CAUTION

46

3.1.2 Axis command signals

55

......... Command signal

58

3.1.3 Common devices

62

....………. Status signal

72

3.2 Data Registers

75

(1) Data register list

75

....…….. Monitor device

82

3.3 Motion Registers (#)

89

3.4 Special Relays (SM)

91

Table 3.2 Special relay list

91

.………...... Status signal

93

3.5 Special Registers (SD)

94

........... Monitor device

96

Faulty SSCNET No

97

0 : SSCNET 1

97

1 : SSCNET 2

97

……………………..…… Command device

99

4.1 System Settings

100

4.2 Fixed Parameters

101

Servo amplifier

102

Fig. 4.2 For ball screw

103

4.3 Parameter Block

110

4.3.2 S-curve ratio

112

Positioning

114

5.2 Servo Instructions

116

Forward

121

Reverse

121

Position

123

FOR-TIMES

127

(Note-5)

129

(Note-4)

130

(Note-1)

130

(Note-2)

130

(Note-3)

130

6. POSITIONING CONTROL

140

1 to V2)

141

1 = 10000[PLS]

141

2 = 15000[PLS]

141

6 POSITIONING CONTROL

142

1 to V3)

144

1 to D4)

144

1 = 10000 [PLS]

145

2 = 15000 [PLS]

145

3 = 5000 [PLS]

145

4 = 20000 [PLS]

145

Remarks

147

359.99999 359.99999

148

315.00000

149

345.00000

149

Clockwise positioning

149

(1) Stop processing

150

(Note-1)

152

(2) Re-starting after stop

153

(a) Direct specification

157

(b) Indirect specification

157

(1) System configuration

159

(3) Operation timing

160

(4) Servo program

160

(5) Motion SFC program

160

(3) Positioning conditions

164

(4) Operation timing

164

(5) Servo program

165

(6) Motion SFC program

165

1, Y1 or Z1) based on

167

2, Y2, Z2) is executed

167

Fig.6.7 Axis configuration

173

Fig.6.10 Maximum arc

178

Fig.6.12 Maximum arc

179

(2) Positioning details

179

Fig.6.14 Maximum arc

184

Fig.6.16 Maximum arc

184

Fig.6.19 Maximum arc

189

Positioning path

197

Central point

197

End point

197

Start point

197

Radius R

197

(1) Servo program

198

(2) Motion SFC program

203

6.13 Speed Control ( )

228

Fig.6.26 Speed control ( )

228

(Note)

229

6.14 Speed Control ( )

232

(2) Positioning conditions

239

6.16 Speed-Switching Control

247

6.17 Constant-Speed Control

259

(1) CPSTART1

273

(2) CPEND

273

(1) ABS-1/INC-1

273

(6) ABS/INC , ABS/INC

279

(1) Skip signal devices

287

6.20 Simultaneous Start

311

No.14 Axis 3 Speed control

312

6.21 JOG Operation

314

6.21.1 JOG operation data

314

6.21.2 Individual start

315

(3) Motion SFC program

319

6.21.3 Simultaneous start

320

Input from manual

326

Manual pulse generator P2

328

Manual pulse generator P1

328

6.23 Home Position Return

330

(4) Cautions

340

(1) Count type 3

347

[Cautions]

364

[Data Setting]

366

[Control details]

367

(2) Servo program example

372

7.1 M-code Output Function

376

(1) Setting of M-codes

376

(3) Resetting of M-codes

377

(4) Program example

378

Feed screw

379

Workpiece

379

Backlash compensation amount

379

7.3 Torque Limit Function

381

Torque limit value

382

. . . . . .

383

7.5.1 Cancel/start

386

APPENDICES

388

PPENDICES

389

APPENDIX 1.3 Major errors

405

APPENDIX 1.4 Servo errors

409

APPENDIX 2 Example Programs

428

APPENDIX 2.1 Reading M-code

428

System configuration

430

(Note-2)

431

(2) Inputting device data

432

APPENDIX 5 Device List

434

(1) Axis status list

434

(3) Common device list

436

(7) Common device list

442

(8) Motion register list (#)

443

(9) Special relay list

444

(10) Special register list

444

WARRANTY

445

MOTION CONTROLLER Qseries

446

(Q173DCPU/Q172DCPU)

446

MITSUBISHI ELECTRIC

448

MOTION CONTROLLERS Q173DCPU Bedienerhandbuch   Mitsubishi MOTION CONTROLLERS Q173DCPU Instruction manual, 252 Seiten