Mitsubishi PCA-RP140KAQ Wartungshandbuch

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SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SPLIT-TYPE, AIR CONDITIONERS
No. OCH454
INDOOR UNIT
REMOTE CONTROLLER
CONTENTS
1. REFERENCE MANUAL
...............................................
2
2. SAFETY PRECAUTION
...................................
3
3. PART NAMES AND FUNCTIONS
....................
4
4. SPECIFICATIONS
............................................
6
5. NOISE CRITERION CURVES
..........................
9
6. OUTLINES AND DIMENSIONS
......................
11
7.
WIRING DIAGRAM
.................................................
14
8.
REFRIGERANT SYSTEM DIAGRAM
....................
15
9. TROUBLESHOOTING
...................................
16
10. SPECIAL FUNCTION
.....................................
31
11. DISASSEMBLY PROCEDURE
.......................
34
ON/OFF
TEMP.
Indoor unit
[Model names] [Service Ref.]
PCA-RP50KA
PCA-RP50KA
PCA-RP60KA
PCA-RP60KA
PCA-RP71KA
PCA-RP71KA
PCA-RP100KA
PCA-RP100KA
PCA-RP125KA
PCA-RP125KA
PCA-RP140KA
PCA-RP140KA
March 2009
NOTE:
• This manual describes only
service data of the indoor
units.
• RoHS compliant products
have <G> mark on the
spec name plate.
PARTS CATALOG (OCB454)
Model name
indication
Seitenansicht 0
1 2 3 4 5 6 ... 39 40

Inhaltsverzeichnis

Seite 1 - March 2009

SERVICE MANUALSPLIT-TYPE, HEAT PUMP AIR CONDITIONERSSPLIT-TYPE, AIR CONDITIONERSNo. OCH454INDOOR UNITREMOTE CONTROLLER CONTENTS 1. REFERENCE MANUAL.

Seite 2 - REFERENCE MANUAL

101m1munitabout 1.4mMICROPHONEceiling90807060504030201063 125 250 500 1000 2000 4000 8000APPROXIMATETHRESHOLD OFHEARING FORCONTINUOUSNOISENC-60NC-50NC

Seite 3 - SAFETY PRECAUTION

1111PCA-RP50KAUnit : mmOUTLINES AND DIMENTIONS6(Drainage)When drain socket is installed2246When drain socket is installed233When electrical boxis pull

Seite 4 - PART NAMES AND FUNCTIONS

12Unit : mmPCA-RP60, 71KA(Drainage)When drain socket is installed2246When drain socket is installed233Air intake541236789Knock out hole for upper drai

Seite 5 - Operation Section

13Unit : mmPCA-RP100, 125, 140KA(Drainage)When drain socket is installed246When drain socket is installed233Knock out hole for upper drain pipe arrang

Seite 6 - SPECIFICATIONS

14PCA-RP50KA PCA-RP60KA PCA-RP71KAPCA-RP100KA PCA-RP125KA PCA-RP140KAWIRING DIAGRAM7DCLTO OUTDOOR UNIT13531CN01(BLK)ORNYLW YLWBLUREDGRN/YLWI.B+1 (Fig.

Seite 7

15Pipe temperature thermistor/liquid(TH2)Distributorwith strainer 1/2#50/#50Condenser/evaporatortemperature thermistor(TH5)Room temperature thermistor

Seite 8

16<Error code display by self-diagnosis and actions to be taken for service (summary)>Present and past error codes are logged and displayed on t

Seite 9 - NOISE CRITERION CURVES5

1717• "CHECK" lights, and refrigerant address "00" flashes.• Check that the remote controller's display has stopped before

Seite 10 - BAND CENTER FREQUENCIES, Hz

18[Output pattern A] Errors detected by indoor unit[Output pattern B]E9*1 If the beeper does not sound again after the initial 2 beeps to confirm the

Seite 11 - OUTLINES AND DIMENTIONS6

19•If the unit cannot be operated properly after test run, refer to the following table to find the cause.SymptomCauseWired remote controller LED 1, 2

Seite 12 - PCA-RP60, 71KA

21-1. OUTDOOR UNIT’S SERVICE MANUAL1-2. TECHNICAL DATA BOOKREFERENCE MANUAL1Service Ref. Service Manual No.PUHZ-RP50/60/71VHA4PUHZ-RP100/125/140VKAPUH

Seite 13 - PCA-RP100, 125, 140KA

209-3. SELF-DIAGNOSIS ACTION TABLENote: Refer to the manual of outdoor unit for the details of display such as F, U, and other E.Error CodeAb

Seite 14 - WIRING DIAGRAM7

21Error CodeAbnormal point and detection method CauseCountermeasureP6Freezing/overheating protection is work-ing1 Freezing protection (Cooling mode)Th

Seite 15 - REFRIGERANT SYSTEM DIAGRAM8

22Error CodeAbnormal point and detection method CauseCountermeasureP9Pipe temperature thermistor/ Condenser-Evaporator (TH5)1 The unit is in 3-minute

Seite 16 - TROUBLESHOOTING9

23E6E7Error CodeAbnormal point and detection method CauseCountermeasureFbE1orE21 Contact failure, short circuit or, miswiring (converse wiring) of ind

Seite 17 - TEST RUN

249-4. TROUBLESHOOTING BY INFERIOR PHENOMENA Note: Refer to the manual of outdoor unit for the detail of remote controller.PhenomenaCauseCoun

Seite 18 - Beep Beep

25Note: Refer to the manual of outdoor unit for the detail of remote controller.(3)Upward/downward vane performance failure1 The vane is

Seite 19

269-5. EMERGENCY OPERATION9-5-1. When wireless remote controller fails or its battery is exhausted9-5-2. When wired remote controller or indoor unit m

Seite 20

279-6. HOW TO CHECK THE PARTSParts name Check pointsDisconnect the connector then measure the resistance with a tester.(At the ambient temperature of

Seite 21

289-6-2. DC Fan motor (fan motor/indoor controller circuit board)Notes · High voltage is applied to the connecter (CNMF) for the fan motor. Pay attent

Seite 22

299-7. TEST POINT DIAGRAMIndoor controller boardPCA-RP50KA PCA-RP60KA PCA-RP71KAPCA-RP100KA PCA-RP125KA PCA-RP140KACN3CTransmission(Indoor/outdoor)(0~

Seite 23

3SAFETY PRECAUTION2Cautions for units utilising refrigerant R410A2-2. CAUTIONS RELATED TO NEW REFRIGERANTUse new refrigerant pipes.Make sure that the

Seite 24

30SW1Setting by the dip switch and jumper wireFunctionsJumper wireModelsettingsCapacitysettingsPair numbersetting withwirelessremotecontrollerFor serv

Seite 25

3131SPECIAL FUNCTION10Note:· When the unit is restarted to operate after turning off the power or OFF operation,the unit which was operationg will sta

Seite 26 - 9-5. EMERGENCY OPERATION

32• System constraint· This function is available only in cooling mode.[2nd stage cut-in function]··· Request code number "322~324"Start ope

Seite 27 - Vane motor (MV)

33(2) Setting method of each function by wired remote controllerB: Refrigerant addressC: Data display areaD: Request code display areaTESTCHECKFILTER

Seite 28 - CC DC15V

34DISASSEMBLY PROCEDURE111. Removing the air intake grille (1) Slide the air intake grille holding knobs (at 2 or 3 loca-tions) to the rear to open th

Seite 29 - Indoor controller board

3535OPERATING PROCEDUREPHOTOS & ILLUSTRATIONS3. Removing the room temperature thermistor (TH1) (1) Remove the air intake grille. (See Figure 1,2)

Seite 30 - Service board

36OPERATING PROCEDUREPHOTOS & ILLUSTRATIONSScrewSide panel (Right)Side panel (Left)Sliding the panelto the frontFigure 36. Removing the side pan

Seite 31 - SPECIAL FUNCTION

37OPERATING PROCEDUREPHOTOS & ILLUSTRATIONS8. Removing the under panel(1) Remove the air intake grille. (See Figure 1,2) (2) Remove the left and r

Seite 32

38OPERATING PROCEDUREPHOTOS & ILLUSTRATIONS12. Removing the Auto vane(1) Remove the intake grille. (See Figure 1,2)(2) Remove the right side panel

Seite 33 -   

39OPERATING PROCEDUREPHOTOS & ILLUSTRATIONS13. Removing the heat exchanger (1) Remove the air intake grille. (See Figure 1, 2) (2) Remove the beam

Seite 34 - DISASSEMBLY PROCEDURE

4[3] Service tools Use the below service tools as exclusive tools for R407C refrigerant.GravimeterUnit No. Specifications 1 Gauge manifold ·

Seite 35

CCopyright 2009 MITSUBISHI ELECTRIC ENGINEERING CO., LTD.Distributed in Mar. 2009 No.OCH454 PDF 7Made in JapanHEAD OFFICE : TOKYO BLDG., 2-7-3, MARU

Seite 36 - Photo 12

5°F°C°F°CERROR CODEAFTERTIMERTIME SUN MON TUE WED THU FRI SATONOFFHrAFTERFILTERFUNCTIONONLY1Hr.WEEKLYSIMPLEAUTO OFFPAR-21MAAON/OFFFILTERCHECKOPERATION

Seite 37 - Photo 17

6SPECIFICATIONS4Single phase, 50Hz, 230VMunsell 6.4Y 8.9/0.4Plate fin coilSirocco fan (direct) x 30.09515-16-17-19(530-565-600-670)0(direct blow)Remo

Seite 38 - Photo 21

77Single phase, 50Hz, 230VMunsell 6.4Y 8.9/0.4Plate fin coilSirocco fan (direct) × 40.16022-24-26-28(775-850-920-990)0(direct blow)Remote controller

Seite 39 - Photo 23

8 PCA-RP50KAPCA-RP60, 71KA500-50-100-150-200-250-300Static pressure[Pa]Airflow rate[m³/min]0 1 2 3

Seite 40 - Made in Japan

99NOISE CRITERION CURVES590807060504030201063 125 250 500 1000 2000 4000 8000APPROXIMATETHRESHOLD OFHEARING FORCONTINUOUSNOISENC-60NC-50NC-40NC-30NC-2

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